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Whitley Manufacturing Co, Inc.

201 West First Street
PO Box 496
South Whitley, IN 46787 USA

1 (260) 723 5131

Whitley Modular Builders
2756 Fort Wayne Rd.
PO Box 505
Rochester, IN 46975-8613 USA
1 (574) 223-4934

Whitley East, LLC
64 Hess Rd
Leola, PA 17540 USA

1 (717) 656-2081

Whitley Evergreen Inc.
14219 Smokey Point Blvd
Marysville, WA 98271 USA

1 (360) 653-5790



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© Whitley Manufacturing Co. Inc, 2020

Distribution Center

Harrisburg, Pennsylvania


Building Specs

Location: Harrisburg, Pennsylvania
Project Type: Distribution Center

Project Size: 22,000 SQ. FT.

Number of Units: 41 UpGrade Modules

Key Achievements

- Extremely fast setup time

- Two and a half times less material waste than traditional building

- Steel frame consists of 72% recycled materials

The Need

A major shipping company was projecting significant growth in their services due to the massive increase of e-commerce activity. They required a new facility for an additional package-sorting hub. New land acquisition also presented an opportunity for future expansion. But, the biggest challenge - it needed to be operational in less than 5 months.

The Solution

Whitley proposed the industrial, clearspan, modular structure called the “UpGrade”. With its proprietary structural design, the wall and roof components are joined together as one unit, making set-up extremely fast and cost effective. The end walls have the ability to fold under, allowing up to 3 modules to be shipped on a single flatbed trailer, reducing freight costs. Siding, insulation, and electrical systems are pre-installed in the factory also minimizing on-site work. Once the modules arrive, they are lifted by crane allowing the end walls to unfold into a vertical position. Within a day, all the modules are set, fastened to the concrete slab, and mate-lines are closed in by the finishing crew.


The Upgrade has been designed to be relocate-able. The flexible design allows the facility to add, remove or relocate to adapt with the changing business environment.