![](https://static.wixstatic.com/media/ad2521_215c7d8bd9364a0ba88230bedb01ac3d~mv2.jpg/v1/fill/w_1920,h_1080,al_c,q_90,enc_avif,quality_auto/ad2521_215c7d8bd9364a0ba88230bedb01ac3d~mv2.jpg)
![](https://static.wixstatic.com/media/ad2521_8a52a540fa934b4b9011f1da2bfd6747~mv2.png/v1/fill/w_774,h_382,al_c,lg_1,q_85,enc_avif,quality_auto/ad2521_8a52a540fa934b4b9011f1da2bfd6747~mv2.png)
Distribution Center
Harrisburg, Pennsylvania
![forklift.png](https://static.wixstatic.com/media/ad2521_cf3ce11ac3e44864b5e3eae839007e1b~mv2.png/v1/fill/w_47,h_47,al_c,q_95,enc_avif,quality_auto/forklift.png)
Warehouse/Logistics
![Screen Shot 2019-11-13 at 2.19.07 PM](https://static.wixstatic.com/media/ad2521_b877400f9ad04a5ca9aca2f22a6c5df6~mv2.png/v1/fill/w_519,h_261,al_c,q_85,enc_avif,quality_auto/ad2521_b877400f9ad04a5ca9aca2f22a6c5df6~mv2.png)
![Screen Shot 2019-11-22 at 2.05.27 PM](https://static.wixstatic.com/media/ad2521_64aa5573ad0f4815bddca79c3312618f~mv2.png/v1/fill/w_980,h_443,al_c,q_90,usm_0.66_1.00_0.01,enc_avif,quality_auto/ad2521_64aa5573ad0f4815bddca79c3312618f~mv2.png)
![Screen Shot 2019-11-13 at 2.19.07 PM](https://static.wixstatic.com/media/ad2521_b877400f9ad04a5ca9aca2f22a6c5df6~mv2.png/v1/fill/w_519,h_261,al_c,q_85,enc_avif,quality_auto/ad2521_b877400f9ad04a5ca9aca2f22a6c5df6~mv2.png)
Building Specs
Location: Harrisburg, Pennsylvania
Project Type: Distribution Center
Project Size: 22,000 SQ. FT.
Number of Units: 41 UpGrade Modules
Key Achievements
- Extremely fast setup time
- Two and a half times less material waste than traditional building
- Steel frame consists of 72% recycled materials
The Need
A major shipping company was projecting significant growth in their services due to the massive increase of e-commerce activity. They required a new facility for an additional package-sorting hub. New land acquisition also presented an opportunity for future expansion. But, the biggest challenge - it needed to be operational in less than 5 months.
The Solution
Whitley proposed the industrial, clearspan, modular structure called the “UpGrade”. With its proprietary structural design, the wall and roof components are joined together as one unit, making set-up extremely fast and cost effective. The end walls have the ability to fold under, allowing up to 3 modules to be shipped on a single flatbed trailer, reducing freight costs. Siding, insulation, and electrical systems are pre-installed in the factory also minimizing on-site work. Once the modules arrive, they are lifted by crane allowing the end walls to unfold into a vertical position. Within a day, all the modules are set, fastened to the concrete slab, and mate-lines are closed in by the finishing crew.
The Upgrade has been designed to be relocate-able. The flexible design allows the facility to add, remove or relocate to adapt with the changing business environment.